At CellBios, we recognize that assembly is a critical phase in the production process, requiring specialized skills and technical expertise to address challenges related to component connectivity and final product integrity. The speed at which we bring products to market is crucial to our success, and to ensure efficiency and quality, we have integrated both automated and manual assembly processes that work in synergy for high-volume production.

Our facility is equipped with advanced assembly setups that enable technicians to perform a wide range of tasks, including tube expansion, solvent and UV bonding, leak testing, and robotic assembly support. Below is an overview of our core assembly technologies

Tube Expander

• Pneumatic Tube Expansion: We specialize in the use of pneumatic tube expanders to increase the internal diameter of materials such as PVC, EVA, Polyurethane, Silicone, and Latex tubing. This ensures a precise fit for connectors like luer locks, barbs, and other critical components in medical device assemblies.
• Our expertise ensures uniform expansion, maintaining material integrity while facilitating secure and reliable component connections for complex medical applications.

Multi Tester (Electro-Pneumatic Leak Testing)

• The Multi Tester is an advanced electro-pneumatic system designed for pressure decay leak testing on both soft and rigid medical devices.
• This equipment supports four types of tests: leakage, multi-leakage, obstruction, and multi-obstruction tests. These tests ensure that every medical device meets stringent quality and safety standards by identifying potential defects in seals or airflow.
• The multi-functional design allows for comprehensive testing, ensuring that our products are fully compliant and leak-proof, offering superior safety and performance in their end-use.

Solvent Dispensers

• Our solvent dispensers are designed for safe, reliable, and quick dispensing of solvents onto tubes and components during assembly. These dispensers are mistake-proof, reducing the risk of operator error and ensuring uniform solvent application.
• The precision dispensing leads to better bonding, enhancing the strength and safety of the final product. Additionally, this approach improves the working environment by minimizing exposure to solvents for operators, while also reducing time spent on dosing compared to traditional manual methods.

Automatic Assembling Technology

• We leverage advanced electrical, pneumatic, and electro-pneumatic technologies in our automatic assembly systems to produce large volumes of components with negligible rejection rates.
• Our automated systems work seamlessly with manual processes, combining the flexibility and precision of robotics with the craftsmanship of skilled technicians to ensure that products meet the highest standards of quality, precision, and efficiency.
• These technologies allow for rapid production cycles without compromising on quality, ensuring timely delivery to the market while maintaining strict regulatory compliance.